Seeking Custom Grinding and Automation with Weldon Solutions | Modern Machine Shop

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Weldon is introducing the G300F-500A2 at this IMTS. This model from the G300 line of machines features two turreted spindles for high-precision work. Image courtesy of Weldon Solutions.

Three grinding machines headline Weldon Solutions’ booth, each suited for different applications and industries. Front and center is the Midas T grinder, built in-house at the company’s facility in York, Pennsylvania. This machine, which Weldon redesigned in 2018 with a turret-based wheel head and the potential for multi-spindle applications, is meant for heavier-duty tasks such as silicon carbide grinding for microchips.

The G300F-500A2 is a new addition to Weldon’s offerings. Weldon imports the G300 line of machines from Tsugami, then tools them up before distributing and supporting them throughout the U.S. This sub-model of the G300 grinding machine features two turreted spindles, with the company saying it is best suited to high-precision jobs.

Like the G300 line, Weldon imports its AGN4 line of small-capacity OD grinders from Tsugami before providing tooling and extensive customizations. In the case of Weldon’s AGN4 machine at the show, the company integrated the machine with a FANUC robot for automated grinding.

Weldon is a certified integrator and service contractor for FANUC, both for standalone robots and for integrations with the machines that the company distributes. At the show, Weldon is showing off its robots in three ways. First, a FANUC CRX collaborative robot is working alongside a magnetic part handling technology. Second, a FANUC robot is distributing Weldon-branded pens. Third — and a tried-and-true classic for Weldon — a different FANUC robot enables users to select and receive one of four Hershey miniatures to enjoy on the show floor.

Taking advantage of a feature that’s already on the machine tool, Lang’s Haubex system uses the toolchanger to move and store parts, making it an easy-to-use and cost-effective automation solution.

Bacteria-infected coolant harms machines and sickens machinists. Coolant management technologies like skimmers and automated systems counter this tendency.

CAM Assist cuts repetition from part programming — early users say it could be a useful tool for training new programmers.